Document
Tool Health Monitoring of a Milling Process Using Acoustic Emissions and a ResNet Deep Learning Model
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Khurram Kamal, Author
Tahir Abdul Hussain Ratlamwala, Author
Ghulam Hussain, Author
Mejdal Alqahtani, Author
Mohammed Alkahtani, Author
Moath Alatefi, Author
Ayoub Alzabidi, Author
Title of Periodical
journal sensors
Publisher
journal sensors
Date Issued
2023
Language
English
Subject
English Abstract
Abstract :
In the industrial sector, tool health monitoring has taken on significant importance due to
its ability to save labor costs, time, and waste. The approach used in this research uses spectrograms
of airborne acoustic emission data and a convolutional neural network variation called the Residual
Network to monitor the tool health of an end-milling machine. The dataset was created using three
different types of cutting tools: new, moderately used, and worn out. For various cut depths, the
acoustic emission signals generated by these tools were recorded. The cuts ranged from 1 mm to
3 mm in depth. In the experiment, two distinct kinds of wood—hardwood (Pine) and softwood
(Himalayan Spruce)—were employed. For each example, 28 samples totaling 10 s were captured.
The trained model’s prediction accuracy was evaluated using 710 samples, and the results showed an
overall classification accuracy of 99.7%. The model’s total testing accuracy was 100% for classifying
hardwood and 99.5% for classifying softwood.
Keywords: acoustic emission; spectrograms; convolutional neural network; signal processing; feature
extraction; tool health monitoring
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Identifier
https://digitalrepository.uob.edu.bh/id/74bb2752-3e3d-4abb-a286-bc052d5d9471
Same Subject